Run the "Mesh Repair Wizard" to eliminate overlaps, intersections, and free edges.
By systematically addressing these areas, you can clear Error 99998 and get your injection molding simulations back on track. To help you fix this specifically, tell me: Your and available disk space .
Restart the "Autodesk Simulation Job Manager" service via the Windows Services panel ( services.msc ). Advanced Fix: The "Project Clean" Method
This clears out any corrupted metadata within the original project database that might be triggering the solver crash. Summary Checklist Do you have enough? Disk Space: Is the temporary drive full? Mesh: Are there overlapping elements? Security: Is your firewall blocking the solver?
Moldflow generates massive temporary files (scratch files) during calculations. If the drive is full or the temporary folder is cluttered, the solver fails. Navigate to your project's temporary storage folder. Close Moldflow entirely. Delete all files in the %TEMP% directory.
Open Windows Task Manager during the "Meshing" and "Filling" phases. If RAM usage hits 90-95%, the OS may kill the Moldflow process, triggering Error 99998.
Before diving into complex fixes, it is essential to identify where the failure originated. Most Error 99998 occurrences fall into three categories:
Error 99998 is a generic "Internal Solver Error." Unlike specific error codes that point directly to a missing material property or a disconnected gate, 99998 is a catch-all signal that the solver has crashed or been forced to stop by the operating system. It essentially means the simulation engine encountered a condition it didn't know how to handle. Common Root Causes
A "dirty" mesh is a leading cause of internal solver crashes.
Add an exclusion for the nod_moldflow.exe and mpiexec.exe processes.
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